Wire Mesh Deck for Shelving

Metal wire decking works as an affordable and durable solution for pallet rack applications. Use our wire mesh decks for all your shelving needs, no matter the size and weight of the item. We carry weight rated wire decking shelves from J&L Wire and Worldwide Material Handling — two brands dedicated to creating high-quality product storage solutions:

• J&L Wire has been building better warehouse solutions for more than 40 years, and Galva-Deck™ is one of their flagship products. Galva-Deck™ metal wire decking from J&L Wire is made from galvanized steel that withstands abrasion. It comes in a range of shapes and sizes that fit pallet decks suited to multiple industries. This innovative solution is proudly made in the U.S. with a reflective quality and metallically bonded coating with a zinc-rich topcoat.
• Worldwide Material Handling was the first company to offer wise mesh products from stock. Now, Worldwide Material Handling's WorldDeck™ wire mesh decking offers one of the largest product selections in the industry. Find it in various configurations that integrate into your workflow seamlessly. This wire mesh decking balances the strength requirements for stacking full pallets or hand stacking small cartons while also meeting the fire code requirements in your area.

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What Is Wire Mesh Decking?

Wire mesh decking is a powerful solution for pallet racks that provides a long, useful life combined with mesh airflow. This feature is often critical to successfully storing temperature and moisture-sensitive products.

1. Drop-In Flush Decking

Flush decking aligns with the beam surface by dropping into place and receiving support from the base of step beams. These building blocks are best used for racking which requires workers to be able to access the front of each beam section. This accessibility makes barcode scanning quick and easy without obstructions.

2. Waterfall-Wise Mesh Decking

Waterfall-wise mesh decking receives its creative title from the way that the mesh sits over the edge of each support beam. This decking type sits on the very top of the beams compatible with box and step beams.

This design is a popular option for warehouse design because the mesh can fit several variations of beams.

3. Step Channel Decking

Beyond the scope of how the decking configures with beams, the other options focus on the type of channel. In this case, step channel decking uses a horseshoe-shaped support channel for the deck to rest the bottom portion of a step beam at each project section.

4. Flared Channel Decking

This unique design allows the support channels to flare out for compatibility with many types of decking, including either box or step beams. Note that this product doesn't work with drop-decking because the flared portion rests on the tops of the beams in the front and the back.

5. Inverted Channel Decking

Invert channel decking uses a standard and flared form to achieve universal application. For example, this design will integrate with step beams and box beams. The reverse approach to the structure causes the U-shape of the structure to regularly and naturally shake loose dust, food and debris particles that could build up over time.

Benefits of Wire Mesh Deck Shelving

Our customers choose wire mesh decks for shelving because of the following benefits it offers:

• Strength: Wire mesh decking holds items more securely than wood decking. Our wire decking shelves are weight-rated for 2,000 to 3,500 pounds. The specialized coatings resist rubbing off even when in contact with the most abrasive products.
• Safety: Metal wire decking resists fire and has a lower risk of collapsing. It fits into your pallet deck tightly to ensure your shelving stays intact. Certain designs allow for water to flow if a fire alarm system triggers.
• Versatility: Browse different shapes and sizes that fit many common pallet deck models. Clip-on dividers and stops allow you to further customize your shelving. Separate products by category or prevent boxes from sliding off the shelf. Choose from multiple designs that comply with FDA regulations, fit step beams or make handloading easier.
• Ease of use: Wire decking installation requires few to zero tools. Wire decking collects less dust and needs less frequent cleaning. The modular nature of pallet racking lets you add more storage without completely disassembling the existing shelf.
• Superior lighting: Wire mesh also allows lighting from above to flow through the workspace more freely. This light allows workers under the deck to see far more clearly, helping to prevent workplace accidents and minimize tripping hazards.
• Affordability: Cutting, installing and replacing other more complex materials costs more labor and time to install and upkeep. Wire mesh designed to fit a rack requires virtually no maintenance across its long useful life.

Uses for Wire Decking Shelves

Companies in many industries take advantage of the cost-effective stability that wire decking provides. Below are just some of the industries that benefit from wire mesh deck shelving:

• Food: Wire mesh decks that adhere to FDA regulations can store food without contaminating goods or retaining bacteria.
• Manufacturing and warehousing: Industrial-grade metal wire decking can hold over one ton of products and supplies. Some decks allow for forklifts to load and offload materials.
• Retail: Mesh decking can display products for sale or store stock inventory. Retailers that sell recreational equipment, small vehicles and other heavy merchandise can sell and store their products safely.

Frequently Asked Questions

What are the different types of wire mesh decking?

There are several types of wire mesh decking designed for different applications.

Drop-in flush decking fits directly onto the beam surface, allowing easy access for tasks like barcode scanning.

Waterfall-wise mesh decking extends over the edges of support beams, offering compatibility with various beam styles, making it popular in warehouse designs.

Step channel decking utilizes a horseshoe-shaped channel to support the decking on step beams.

Flared channel decking features outward-flaring support channels, allowing it to fit multiple beam types but not drop-decking.

Lastly, inverted channel decking combines standard and flared designs for universal compatibility while effectively shedding debris.

What is the lifespan of wire mesh?

Wire mesh can last for several decades, but it is not permanent. Over time, it will begin to deteriorate, primarily as the wires within the panels loosen.

To address this issue, you can either replace the pallet rack wire shelving panels when they show signs of wear or switch them out entirely if they are severely damaged. Generally, increased usage leads to quicker wear due to abrasion from the deck.

Is wire mesh decking compatible with all pallet racks?

Wire mesh decking is not universally compatible with all pallet racks. Compatibility depends on the specific design and type of pallet racking system in use. Most wire mesh decking is designed to fit particular beam styles.

Factors such as the dimensions of the beams, the configuration of the racking system and the weight capacity requirements all play a role in determining compatibility. It is essential to verify that the wire mesh decking matches the specifications of the pallet rack to ensure safety and effective use.

How do you choose the right size of mesh wire decking for pallet racks?

Consider these factors to pick the right size wire decks for pallet racks:

• Beam dimensions: Measure the width and depth of the pallet rack beams where the wire mesh will be installed. The decking must fit securely on the beams.
• Load capacity: Determine the weight of the items you plan to store. Ensure the wire mesh shelving can support the load without bending or breaking. Check the manufacturer’s specifications for load capacity ratings to ensure safety.
• Decking dimensions: Wire mesh decking comes in various sizes. Choose a size that matches the beam dimensions and provides full coverage without overhang. Consider how many panels you need to cover the entire racking area effectively.
• Accessibility needs: If quick access is needed for tasks like barcode scanning, select wire decking that allows for easy retrieval of items. Flush decking may be preferable in such cases.

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Why Choose T.P. Supply Co., Inc.?

Instead of trying to sell as many industrial storage solutions as possible, we focus on choosing the products that we know will get the job done. We only sell items that we feel confident in. This approach lets us dedicate the rest of our time and effort to providing quality customer service and tailored options. When it's time to install, our own team will set up your storage — not contractors. Ordering from T.P. Supply Co. guarantees an effortless and high-quality experience from manufacture to installation. We're not the biggest — just the best.

Complete our customized quote tool and our team will get back to you with an estimate. Bulk pricing is available for large orders.